UV LED Curing Provider

JP UV LED Curing System Retrofit for Heidelberg CD 102 F+LX

Maximize the performance of your Heidelberg CD 102 F+LX (1994, 5-color + Coater) with JP’s tailor-made UV LED curing system retrofit

. Transform your legacy offset press into a high-efficiency, cost-saving production powerhouse—designed to seamlessly integrate with your press’s existing configuration while solving core pain points of traditional drying methods.

Perfect Compatibility with Heidelberg CD 102 F+LX Specifications

Our JP UV LED curing solution is engineered to match the unique parameters of the Heidelberg CD 102 F+LX, ensuring plug-and-play integration without major mechanical modifications:

  • Customized Format Fit: 720×1020mm width UV LED modules, perfectly aligned with the press’s maximum sheet size (72×102) for full-width curing coverage.
  • Seamless System Synergy: Compatible with the press’s original CPC 1.03 remote control table and CPtronic electronic system. Achieve synchronized curing control with minimal electrical reconfiguration.
  • Drop-in Replacement: Directly replaces the existing Grafix IR Dryer—fits the press’s extended delivery section and works in harmony with the Alcololdampening system and quick-action plate clamping.
  • Low-Impact Installation: Modular design enables fast retrofitting (typically 2-3 days) with no damage to the press’s hardchrome plate & impression cylinders.

Core Technical Advantages of JP UV LED Retrofit 

Upgrade from outdated IR drying to JP’s UV LED technology and unlock tangible operational benefits tailored to the Heidelberg CD 102 F+LX’s workflow:

  • 80% Energy Savings: Replace energy-hungry IR dryers with JP’s UV LED systems (≤120W/cm), slashing your press’s energy consumption for curing by up to 80%—critical for reducing operational costs of this legacy 1994 model.
  • Cold Light Source Protection: <45°C curing temperature prevents sheet deformation, even for heat-sensitive substrates (e.g., thin paper, coated stock). Eliminates quality issues caused by excessive heat from traditional drying.
  • Instant Curing & Enhanced Efficiency: Achieve on-press instant curing for 5-color printing + UV coating, eliminating powder spray residues (replacing the Grafix Powder Spray) and post-press drying time. Boost production speed to the press’s maximum 15,000 sheets/hour without smearing or set-off.
  • Eco-Friendly & Safe: Zero ozone emissions and no mercury (unlike traditional UV mercury lamps). Complies with global environmental standards, creating a healthier workshop environment for operators.
  • Long Lifespan & Low Maintenance:Max 25,000+ hours of LED lifespan (10x longer than UV mercury lamps) minimizes replacement frequency. JP’s systems require no regular bulb changes, reducing downtime for your Heidelberg CD 102 F+LX.

     

    Expand Your Printing Capabilities

    With JP’s UV LED retrofit, your Heidelberg CD 102 F+LX can now handle high-value printing applications that were previously challenging:

    • UV coating & spot UV finishing (compatible with the press’s existing coater unit).
    • Specialty UV inks (e.g., fluorescent, metallic, scratch-resistant inks) for premium packaging and commercial printing.
    • Diverse substrates: From thin films to 0.8mm thick cardstock, with consistent curing quality.

Why Choose JP for Your Heidelberg Retrofit?

JP Tech has completed over 1000+ retrofits for Heidelberg, KBA, Komori, Fuji, Roland presses worldwide. Our team provides end-to-end support: from pre-assessment of your press’s condition to custom system design, on-site installation, and post-retrofit technical training. All systems come with a 3-year warranty for peace of mind.

Ready to upgrade your offset printing machine with JP’s UV LED curing system? Contact us for a free retrofit quote and technical consultation. 

Contact:info@jpuvled.com

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