UV LED Curing Provider
High-Speed UV LED Retrofit for KBA MetalStar 2
High-Speed UV LED Retrofit for KBA MetalStar 2: Professional Curing Solution
High-performance machines like the KBA MetalStar 2 are built for speed and durability. To keep these machines competitive, JP Tech offers a specialized industrial UV LED curing system upgrade. This retrofit allows the press to handle the most demanding metal packaging printing jobs with better efficiency and lower costs.
Advanced LG Chip Technology and Curing Performance
The KBA MetalStar 2 tinplate printing process is now more powerful with the JP UV LED Curing System. Our systems use LG UV LED chips imported from Korea, featuring an integrated packaging design.
This advanced technology provides:
High Energy & Deep Curing: The integrated chips deliver intense irradiance for a complete cure even at high speeds.
No Back-Tacking: Our system ensures the ink surface is completely dry and non-sticky, eliminating the risk of sheets sticking together (set-off).
Superior Heat Dissipation: Combined with our high-power water cooling system, the chips stay at an optimal temperature. This water-cooled setup is much more efficient than air cooling, ensuring stable performance during long production runs.
Modular Design for Easy Maintenance
We believe in smart industrial UV LED curing solutions that are easy to maintain. Our UV LED curing machine features a modular design:
Lamp Modules: Each lamp set consists of 30 integrated modules. If one is damaged, you only need to replace that specific module rather than the whole lamp.
Modular Power Supply: The system also uses 30 separate power modules. Replacing a single module is simple and cost-effective.
Cost Savings: Compared to traditional “all-in-one” power supplies that can cost tens of thousands of dollars to repair, our modular approach keeps your maintenance costs very low.
Reliability and 3-Year Warranty
To ensure your peace of mind, we offer an industry-leading 3-year warranty on the LED lamp heads. We guarantee that the light decay will not exceed 25% within the first three years. If the decay exceeds this limit, we will replace the lamp head with a brand-new one completely free of charge. This longevity is far superior to traditional mercury lamps that only last 1,000 to 2,000 hours.
Eco-Friendly and Efficient
The JP UV LED Curing System is mercury-free and produces no ozone. It allows the KBA MetalStar 2 to run at production speeds of up to 6,000 sheets per hour while saving up to 75% in energy costs.
Don’t let legacy lamps hold back your high-speed production. Reach out to the experts at JP Tech to get a custom quote for an energy saving UV LED curing system with our 3-year guaranteed technology.
contact us:info@jpuvled.com
